65 Springs / Minute Automatic Bonel Horizontal Spring Winding Machine
| Brand | Veysel Kütüklü |
|---|---|
| Model Type |
VKY 65 |
Veysel Kütüklü VKY 65
65 Springs / Minute Automatic Bonel Horizontal Spring Winding Machine
A machine that never stops for bonel spring production.
VKY Series was developed with the aim of achieving maximum speed and highest efficiency in bonel spring production, thanks to its superior flexibility.
The production of the VKY Series started 35 years ago. An important detail is that machines delivered 35 years ago are still operating smoothly and continuously today.
VKY machines, produced to achieve maximum speed and highest efficiency in bonel spring production, can produce bonel springs in unlimited variety thanks to their superior flexibility.
Key Features of VKY 80
VKY 80 is designed to achieve the highest efficiency in bonel spring production with its advanced knotting systems, automatic lubrication system, and digital heat treatment system. The quality materials used in every detail of the VKY 80 machine ensure that the machines are robust and have a simple design.
Key Features
Highest Speed Level
+ With its new design, the machine produces 80 bonel springs per minute
More Efficient Knotting with Servo Motors
+ Both knotting systems have a servo motor that increases the speed and robustness of the knotting process
Automatic Lubrication System
+ The automatic lubrication system periodically lubricates 20 points on the machine
+ Time intervals for periodic lubrication can be easily adjusted from the screen
More Flexible Production
+ Simple production of different types of bonel springs with 4, 5, or 6 coils
+ Flexible and quick adjustment of spring diameter and height
Digital Heat Treatment
+ The heat treatment degree can be easily adjusted from the screen
+ Heat treatment provides maximum durability to the springs
+ Heat treatment hardens by taking the tension of each spring
+ This process reduces the sagging of the springs
Transparent Production Quantity Control
+ The production tracking counter shows the daily production quantities of bonel springs
Easy Use with Touch Screen
+ User-friendly touch screen provides the best experience for the machine operator
Key Features of VKY 65
VKY 65 ensures efficient and uninterrupted production of bonel springs with its stable production performance, ease of use with its touch screen, and heat treatment system.
The quality materials used in every detail of the VKY 65 machine ensure that the machines are robust and have a simple design.
Key Features
Uninterrupted Bonel Production
+ VKY 65 machine produces 65 bonel springs per minute
Heat Treatment System
+ Heat treatment offers maximum durability to the springs
+ Heat treatment hardens by taking the tension of each spring
+ This process reduces the sagging of the springs
More Flexible Production
+ Simple production of different types of bonel springs with 4, 5, or 6 coils
+ Flexible and quick adjustment of spring diameter and height
Easy Use with Touch Screen
+ User-friendly touch screen provides the best experience for the machine operator
VKY 65 Technical Information
|
VKY 65 |
VKY 80 |
|
|
Spring Type |
Bonel |
Bonel |
|
Performance |
65 springs / minute |
80 springs / minute |
|
Production Capacity |
31,200 springs / 8 hours |
38,400 springs / 8 hours |
|
Spring Outer Diameter |
70 mm – 96 mm Standard Ø 80-92 mm, Max. 18 jaws, 1.9-2.4 mm Optional Ø 80-96 mm, Max. 18 jaws, 1.9-2.4 mm Ø 70-78 mm, Max. 23 jaws, 1.9-2.2 mm Ø 70-75 mm, Max. 25 jaws, 1.9-2.2 mm |
70 mm – 96 mm Standard Ø 80-92 mm, Max. 18 jaws, 1.9-2.4 mm Optional Ø 80-96 mm, Max. 18 jaws, 1.9-2.4 mm Ø 70-78 mm, Max. 23 jaws, 1.9-2.2 mm Ø 70-75 mm, Max. 25 jaws, 1.9-2.2 mm |
|
Spring Middle Diameter |
40 mm – 55 mm |
40 mm – 55 mm |
|
Spring Height |
75 mm – 160 mm Standard 120 mm – 140 mm (5 turns) Optional 75 mm – 120 mm (4 turns) 140 mm – 160 mm (6 turns) |
75 mm – 160 mm Standard 120 mm – 140 mm (5 turns) Optional 75 mm – 120 mm (4 turns) 140 mm – 160 mm (6 turns) |
|
Wire Diameter |
1.9 mm – 2.4 mm |
1.9 mm – 2.4 mm |
|
Spiral Wire Diameter |
1.3 mm – 1.4 mm |
1.3 mm – 1.4 mm |
|
Power Consumption |
Approximately 10 kW |
Approximately 12 kW |
|
Power Requirement |
Three-phase 380V Frequency: 50-60 Hz, Input Fuse: 63 A Cable: 4 x 6 mm² |
Three-phase 380V Frequency: 50-60 Hz, Input Fuse: 63 A Cable: 4 x 6 mm² |
|
Operating Temperature |
0° C – 40° C |
0° C – 40° C |
|
Weight |
2,400 kg |
2,700 kg |
|
Wire Basket Capacity |
600 kg |
1000 kg |
|
Machine Dimensions (LxWxH) |
450 x 180 x 180 cm |
470 x 180 x 180 cm |
|
Control System |
Mitsubishi PLC Control System |
Mitsubishi PLC Control System |
+ Optional cam units allow the production of 4 or 6 coil bonel springs
+ The cam unit should be replaced with two-toothed ones
+ Standard equipment includes a 5 coil cam unit
Diameter Molds
+ Diameter molds are found in the knotting system of the machine
+ Different diameter mold options allow the production of bonel springs with different spring diameters
+ Each set's working range is limited to 3 mm
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