200 m³/s 3 Hatlı Kapasiteli Pompalama İstasyonu

Brand ErichHahn
Model Type

HPDU-200/3

Category:
Description

ErichHahn HPDU-200/3 Hatlı Capacity Pumping Station

ErichHahn HPDU is designed to continuously pump heavy oil at process temperatures not exceeding 200°C and viscosities between 20 and 1000 cSt.

Advantages of ErichHahn HPDU

There are several different models of ErichHahn HPDU available. Their designs and components are similar but differ in capacity, overall dimensions, and components.

Intended Use

The unit consists of a 3 or 4 outlet manifold, gear pump, gear motor, heavy oil filter, control panel, oil heating system, and thermal insulation. All equipment is compactly mounted on a frame.

3 or 4 Outlet Manifold
The manifold distributes oil product flows to three or four outlets depending on the unit’s design.

An Automatic Process Control System (APCS) remotely controls the flow using electric actuated butterfly valves.

Gear Pump

An internal gear rotary pump is designed for pumping heavy oil.

The pump provides a continuous flow to reduce the vibration level and foaming of the pumped oil.

The pump has an integrated safety valve for protection against overpressure.

Heavy Oil Filter

The filter is designed to remove mechanical impurities from the pumped product. The operating temperature does not exceed 200°C.

The filter consists of a filter housing, a removable cover, and a filter element.

Control Panel

The control panel’s operation panel contains controls and indicators for the unit’s operation.

The control panel is connected to a central control panel for communication with the frequency converter.

Electric actuated gate valves can be used to control, start the pump, and adjust the speed settings.

The basic operating parameters of the pump, the status of the gate valves, the presence of electrical power to the grid, and standby mode are indicated.

Automation

The automation system of HPDU units uses remote I/O stations and is located in a heated and ventilated control panel (can be equipped with a PLC processor module if required).

It is used to control a frequency converter motor. Remote control is carried out via a SCADA system or the Profinet I/O (if required Modbus TCP/RTU) protocol.

Additionally, local mode control can be done directly from the control panel.

Heating and Insulation

The pump and filter are heated with a thermal oil heating system.

All units are covered with high-density thermal insulation and removable protective coatings.

HPDU Gear Motor

The manufacturer’s gear motor is designed to transfer and convert rotary motion to the gear pump via a flexible coupling.

The power equipment cabinet’s frequency converter is designed to start the pump unit and change its performance.

HPDU-200/3 Technical Specifications 

Operating environment

Viscous and solidifying liquids

External environmental conditions

Moderate

Ambient temperature, °C

-40 to +40

Maximum operating temperature, °C

200

Operating pressure, MPa

0.6

Number of distributor outlets

3

Gear motor

 

Motor power, kW

55

Rotation speed, rpm

239

Current frequency, Hz

50

Electric voltage, V

380

Protection degree

IP55

Coupling

Torsional flexible coupling

Pump

Gear type

Pump connection, DN, mm

200

Nominal capacity, m³/s

200

Safety valve

Provided

Filter

Mesh

Filter connection, DN, mm

200

Mesh size, mm

8

Maximum pressure drop (at 300 cSt), MPa

0.01

Permitted differential pressure, MPa

0.3

Automation system

Remote I/O station

Overall dimensions

 

Length, L, mm

4900

Width, W, mm

1800

Height, H, mm

2000

Weight, kg

2600

Service life, years

10

Country of origin

Turkey