120 M³ Yüksek Viskoziteli Akışkan Pompalama İstasyonu

Brand ErichHahn
Model Type

HPS-120

Category:
Description

ErichHahn HPS-120  High Viscosity Fluid Pumping Station

The pumping station is designed for pumping heavy oils with a density not exceeding 1300 kg/m3 and a temperature not exceeding 200ºC. The viscosity range of the pumped product is between 20 and 1000 cSt.

ErichHahn HPS Advantages

ErichHahn HPS pumping station models are available. These models are similar in design and composition, but differ in capacities, overall sizes, and components.

Intended Use

The pumping station is designed for pumping heavy oils with a density not exceeding 1300 kg/m3 and a temperature not exceeding 200ºC. The viscosity range of the pumped product is between 20 and 1000 cSt.

Gear Pump

The internal gear rotary pump is designed for pumping heavy oils. The pump ensures smooth, non-pulsating flow of the pumped product to reduce the vibration level and product foaming of the pumping station. The pump is equipped with an integrated safety valve for overpressure protection.

Control Panel
The control panel’s operation panel includes the status indicators and controls of the unit. The control panel is connected to the central control panel to communicate with the frequency converter. The control panel is an integral part of the heavy oil pumping station. The controls on the operation panel are used for starting the pump and adjusting its performance. The panel displays basic pump process parameters, the availability of power supply, and the standby status of the pumping station.

Automation
Motor control is performed by the frequency converter. The central control panel includes a frequency converter (although it is not within the scope of supply, it is an integral part of the facility). The control panel is connected to the central panel using multiple cables.
 

Control Panel Modes:
 

  • Local Mode The pump is operated directly from the control panel (controls are located on the panel door).
  • Remote Control Mode The user can remotely operate the pumping station using equipment connected to the central automation system of the facility.

  • Closed Control Mode All control commands are ignored.

  • Each control panel has emergency power shutdown switches to turn off the pump drive power and provide safe maintenance.

Loading System
The loading system allows the loading of oil products from storage tanks to trucks. The system is equipped with loading arms, pipeline, shut-off valves, and instruments.

Heating and Insulation

The pump and filter are heated by a thermal oil heating system. All units are covered with high-density thermal insulation and removable protective coatings.

HPS Gear Motor

The gear motor transmits and transforms rotary motion to the gear pump through a flexible coupling. The frequency converter in the power equipment panel is designed to start and modify the performance of the pumping unit.

ErichHahn HPS-120 Technical Specifications

Operating environment

Viscous and solidifying liquids

External environmental conditions

Medium

Ambient temperature, °C

-40 to +40

Max. temperature of the operating environment, °C

200

Process pressure, MPa

0.6

Gear motor

 

Motor power, kW

30

Rotation speed, rpm

405

Current frequency, Hz

50

Electric voltage, V

380

Protection class

IP55

Coupling

Torsional flexible coupling

Pump

Gear type

Connection flange, DN, mm

150

Nominal capacity, m3/h

120

Safety valve

Provided

Filter

Mesh

Filter connection, DN, mm

150

Mesh size, mm

8

Maximum capacity and maximum pressure losses at 300 cSt oil product viscosity, MPa

0.01

Allowed differential pressure, MPa

0.3

Heating system

 

Heat transfer fluid

Thermal oil

Oil pipeline connection, DN

40

Maximum oil temperature, °C

200

Overall dimensions and weight

 

Length, mm

2000

Width, mm

1600

Height, mm

2700

Weight, kg

1350

Minimum service life, years

10

Country of origin

Turkey