55 M³ Yüksek Viskoziteli Akışkan Pompalama İstasyonu

Brand ErichHahn
Model Type

HPS-55

Category:
Description

ErichHahn HPS-55 High Viscosity Fluid Pumping Station

The pumping station is designed for pumping heavy oils with a density of up to 1300 kg/m3 and a temperature not exceeding 200°C. The viscosity range of the pumped product is between 20 and 1000 cSt.

ErichHahn HPS Advantages

ErichHahn HPS pumping station models are available. These models are similar in design and composition, but differ in capacities, overall sizes, and components.

Intended Use

The pumping station is designed for pumping heavy oils with a density of up to 1300 kg/m3 and a temperature not exceeding 200°C. The viscosity range of the pumped product is between 20 and 1000 cSt.

Gear Pump

The internal gear rotary pump is designed for pumping heavy oils. The pump provides a smooth, pulse-free flow of the pumped product to reduce the vibration level and product foaming of the pumping station. The pump has an integrated safety valve for overpressure protection.

Control Panel
The operation panel of the control panel includes the status indicators and controls of the unit. The control panel is connected to the central control panel to communicate with the frequency converter. The control panel is an integral part of the heavy oil pumping station. The controls on the operation panel are used to start the pump and adjust its performance. The panel displays the basic pump process parameters, power supply availability, and the standby status of the pumping station.

Automation
Motor control is performed by the frequency converter. The central control panel includes a frequency converter (although it is not within the supply scope, it is an integral part of the facility). The control panel is connected to the central panel using multiple cables.

Control Panel Modes:
 

  • Local Mode The pump is operated directly from the control panel (controls are located on the panel door).

  • Remote Control Mode The operator can remotely operate the pumping station using equipment connected to the facility’s central automation system.

  • Control Closed Mode All control commands are disregarded.

  • Each control panel has on-site power shutdown switches to turn off the pump drive power and provide safe maintenance.

Loading System
The loading system allows the loading of oil products from storage tanks to trucks. The system is equipped with loading arms, pipelines, shut-off valves, and instruments.

Heating and Insulation

The pump and filter are heated by a thermal oil heating system. All units are covered with high-density thermal wool insulation and removable protective coatings.

HPS Gear Motor

The gear motor transmits and converts rotary motion to the gear pump through a flexible coupling. The frequency converter in the power equipment panel is designed to operate the pumping unit and change its performance.

ErichHahn HPS-55 Technical Specifications

Operating Environment

Viscous and solidifying liquids

External Environment Conditions

Moderate

Ambient Temperature, °C

-40 to +40

Max. Temperature of Operating Environment, °C

200

Process Pressure, MPa

0.6

Gear Motor

 

Motor Power, kW

18.5

Rotation Speed, rpm

402

Current Frequency, Hz

50

Electrical Voltage, V

380

Protection Class

IP55

Coupling

Torsional flexible coupling

Pump

Gear type

Flange Connection, DN, mm

100

Nominal Capacity, m3/s

55

Safety Valve

Provided

Filter

Mesh

Filter Connection, DN, mm

100

Mesh Size, mm

8

Maximum Capacity and Maximum Pressure Losses at 300 cSt Oil Product Viscosity, MPa

0.01

Allowed Differential Pressure, MPa

0.3

Heating System

 

Heat Transfer Fluid

Hot oil

Oil Pipeline Connection, DN

25

Maximum Oil Temperature, °C

200

Overall Dimensions and Weight

 

Length, mm

2200

Width, mm

1350

Height, mm

2000

Weight, kg

900

Minimum Service Life, years

10

Country of Origin

Turkey