80 Springs/Minute Automatic Bonel Horizontal Spring Setting Machine

Brand Veysel Kütüklü
Model Type

VKY 80

Description

Veysel Kütüklü VKY 80

80 Springs/Minute Automatic Bonel Horizontal Spring Setting Machine

The machine that never stops for the production of bonnel springs.

Production of the VKY Series started 35 years ago. As an important detail; The machines, which were delivered 35 years ago, still continue to operate smoothly and uninterruptedly today.

Produced to achieve maximum speed and highest efficiency in bonnet spring production, VKY machines can produce an unlimited variety of bonnel springs, thanks to their superior flexibility.

Salient Features of VKY 80

VKY 80 is designed to achieve the highest efficiency in bonel spring production with its improved knotting systems, automatic lubrication system and digital heat treatment system. The quality materials used in every detail of the VKY 80 machine ensure that the machines have a robust and at the same time simple design.

Highlights

 

Top Speed ​​Level

With its new design, the machine produces 80 bonel springs per minute.

More Efficient Knotting with Servo Motors

Both knotting systems feature a servo motor that increases the speed and stability of the knotting process

Automatic Lubrication System

Automatic lubrication system periodically lubricates 20 points on the machine

Time intervals for periodic lubrication are easily set on the screen

More Flexible Production

Simple production of different types of bonel springs with 4, 5 or 6 nodes

Flexible and fast adjustment of spring diameter and height

Digital Thermal Treatment

Thermal treatment degree can be easily adjusted on the screen

Thermal treatment provides maximum durability to the springs

Thermal treatment takes the tension of each spring and hardens it.

This action reduces the collapse of the springs

Transparent Production Quantity Control

The production tracking counter shows the daily production quantities of bonel springs.

Easy Operation with Touch Screen

User-friendly touch screen gives the machine operator the best experience

 

Salient Features of VKY 65

VKY 65 ensures efficient and uninterrupted production of bonel springs with its stable production performance, ease of use with its touch screen and thermal treatment system.

The quality materials used in every detail of the VKY 65 machine ensure that the machines have a robust and at the same time simple design.

Highlights

Uninterrupted Bonnet Production

VKY 65 machine produces 65 bonel springs per minute

Thermal Treatment System

Thermal treatment provides maximum durability to the springs

Thermal treatment takes the tension of each spring and hardens it.

This action reduces the collapse of the springs

More Flexible Production

Simple production of different types of bonel springs with 4, 5 or 6 nodes

Flexible and fast adjustment of spring diameter and height

Easy Operation with Touch Screen

User-friendly touch screen gives the machine operator the best experience

VKY 65 Technical Information

VKY 65

VKY 80

Spring Type

Bonel

Bonel

Performance

65 arcs/minute

80 arcs/minute

Production Capacity

31,200 arcs / 8 hours

38,400 arcs / 8 hours

 

 

Spring Outside Diameter

70mm – 96mm

Standard

Ø 80-92 mm, Max. 18 Jaws, 1.9-2.4 mm

optional

Ø 80-96 mm, Max. 18 Jaws, 1.9-2.4 mm

Ø 70-78 mm, Max. 23 Jaw, 1.9-2.2 mm

Ø 70-75 mm, Max. 25 Jaw, 1.9-2.2 mm

70mm – 96mm

Standard

Ø 80-92 mm, Max. 18 Jaws, 1.9-2.4 mm

optional

Ø 80-96 mm, Max. 18 Jaws, 1.9-2.4 mm

Ø 70-78 mm, Max. 23 Jaw, 1.9-2.2 mm

Ø 70-75 mm, Max. 25 Jaw, 1.9-2.2 mm

Spring Medium Diameter

40mm – 55mm

40mm – 55mm

 

 

Spring Height

75mm – 160mm

Standard

120 mm – 140 mm (5 turns)

optional

75mm – 120mm (4 rounds)

140 mm – 160 mm (6 rounds)

75mm – 160mm

Standard

120 mm – 140 mm (5 turns)

optional

75mm – 120mm (4 rounds)

140 mm – 160 mm (6 rounds)

Wire Diameter

1.9mm – 2.4mm

1.9mm – 2.4mm

Spiral Wire Diameter

1.3mm – 1.4mm

1.3mm – 1.4mm

Power Consumption

Approximately 10 kW

Approximately 12 kW

Power Requirement

Three-phase 380V Frequency: 50-60 Hz, Input Fuse: 63 A Cable: 4 x 6 mm²

Three-phase 380V Frequency: 50-60 Hz, Input Fuse: 63 A Cable: 4 x 6 mm²

Operating Temperature

0° C – 40° C

0° C – 40° C

Weight

2,400kg

2,700kg

Wire Basket Capacity

600kg

1000kg

Machine Dimensions (LxWxH)

450 x 180 x 180cm

470 x 180 x 180cm

Control System

Mitsubishi PLC Control System

Mitsubishi PLC Control System

Optional cam units enable the production of 4 or 6 knot bonel springs

The cam unit must be replaced together with the two sprockets

Standard equipment has 5 knuckle cam unit

Diameter Dies

Diameter dies are located in the knotting system on the machine

Different diameter mold options enable the production of bonel springs with different spring diameters.

Working range for each tool is limited to 3 mm