90 M³ High Viscosity Fluid Pumping Station

Brand ErichHahn
Model Type

HPS-90

Category:
Description

ErichHahn HPS-90 High Viscosity Fluid Pumping Station

The pumping station is designed for pumping heavy oils with a density not exceeding 1300 kg/m3 and a temperature not exceeding 200ºC. The viscosity range of the pumped product is between 20 and 1000 cSt.

Advantages of ErichHahn HPS

Models of the ErichHahn HPS pumping station are available. These models are similar in design and composition but differ in capacity, overall dimensions, and components.

Purpose of Use

The pumping station is designed for pumping heavy oils with a density not exceeding 1300 kg/m3 and a temperature not exceeding 200ºC. The viscosity range of the pumped product is between 20 and 1000 cSt.

Gear Pump

The internal gear rotary pump is designed for pumping heavy oils. The pump ensures a smooth, pulsation-free flow of the pumped product to reduce the vibration level of the pumping station and product foaming. The pump has an integrated safety valve for overpressure protection.

Control Panel
The control panel’s operation panel includes the unit’s status indicators and controls. The control panel connects to the central control panel to communicate with the frequency converter. The control panel is an integral part of the heavy oil pumping station. The controls on the operation panel are used to start the pump and adjust its performance. The panel displays the basic pump process parameters, power supply availability, and the standby status of the pumping station.

Automation
Motor control is performed by the frequency converter. The central control panel includes a frequency converter (although it is not part of the supply scope, it is an integral part of the facility). The control panel is connected to the central panel using multiple cables.
 

Control Panel Modes:
 

  • Local Mode The pump is operated directly from the control panel (controls are located on the panel door).
  • Remote Control Mode The user can operate the pumping station remotely using equipment connected to the central automation system.

  • Control Off Mode All control commands are ignored.

  • Each control panel has local power shut-off switches to turn off the pump driver power supply and ensure safe maintenance.

Loading System
The loading system allows the loading of oil products from storage tanks to trucks. The system is equipped with a loading arm, pipelines, shut-off valves, and instruments.

Heating and Insulation

The pump and filter are heated with a thermal oil heating system. All units are covered with high-density thermal wool insulation and removable protective covers.

HPS Gear Motor

The gear motor transmits and converts rotary motion to the gear pump through a flexible coupling. The frequency converter in the power equipment panel is designed for operating the pumping unit and modifying its performance.

ErichHahn HPS-90 Technical Specifications 

Operating environment

Viscous and solidifying liquids

External environmental conditions

Medium

Ambient temperature, °C

-40 to +40

Max. temperature of the operating environment, °C

200

Process pressure, MPa

0.6

Gear motor

 

Motor power, kW

30

Rotation speed, rpm

405

Current frequency, Hz

50

Electric voltage, V

380

Protection class

IP55

Coupling

Torsional flexible coupling

Pump

Gear type

Connection flange, DN, mm

150

Nominal capacity, m3/h

90

Safety valve

Provided

Filter

Mesh

Filter connection, DN, mm

150

Mesh size, mm

8

Maximum capacity and maximum pressure losses at 300 cSt oil product viscosity, MPa

0.01

Permissible differential pressure, MPa

0.3

Heating system

 

Heat transfer fluid

Hot oil

Oil pipeline connection, DN

40

Maximum oil temperature, °C

200

Overall dimensions and weight

 

Length, mm

2000

Width, mm

1550

Height, mm

2500

Weight, kg

1200

Minimum service life, years

10

Country of origin

Turkey