90 m³/s 3 Hatlı Kapasiteli Pompalama İstasyonu

Brand ErichHahn
Model Type

HPDU-90/3

Category:
Description

ErichHahn HPDU- 90/3 Pumping Station

ErichHahn HPDU is designed for continuous pumping of heavy oil at process temperatures not exceeding 200°C and viscosities between 20 and 1000 cSt.

Advantages of ErichHahn HPDU

There are many different models of ErichHahn HPDU available. While their designs and components are similar, they differ in terms of capacity, overall dimensions, and components.

Intended Use

The unit consists of a 3 or 4 outlet manifold, gear pump, gear motor, heavy oil filter, control panel, oil heating system, and thermal insulation. All equipment is compactly mounted on a frame.

3 or 4 Outlet Manifold
Distributes oil product flows to three or four outlets depending on unit design.

Automatic Process Control System (APCS) remotely controls the flow using electric actuated butterfly valves.

Gear Pump

The internal gear rotary pump is designed for pumping heavy oil.

The pump provides uninterrupted flow to reduce the vibration level and foaming of the pumped oil.

The pump has an integrated safety valve for protection against overpressure.

Heavy Oil Filter

The filter is designed to remove mechanical impurities from the pumped product. The operating temperature does not exceed 200°C.

The filter consists of a filter housing, removable cover, and a filter element.

Control Panel

The operation panel of the control panel contains controls and indicators related to the unit’s operation.

The control panel is connected to the central control panel for communication with the frequency converter.

Electric actuated gate valves are used for controlling, starting the pump, and adjusting the speed settings.

The basic process parameters of the pump, the status of the gate valves, the presence of electrical network power, and standby mode are provided as indicators.

Automation

The automation system of HPDU units uses remote I/O stations and is located in a heated and ventilated control panel (can be equipped with a PLC processor module if necessary).

It is used to control a frequency converter motor. Remote control is carried out via a SCADA system or the Profinet I/O (can be Modbus TCP/RTU if necessary) protocol.

Also, local mode control can be directly done from the control panel.

Heating and Insulation

The pump and filter are heated with a thermal oil heating system.

All units are covered with high-density thermal wool insulation and removable protective coatings.

HPDU Gear Motor

The manufacturer’s gear motor is designed to transfer and convert rotary motion to the gear pump through a flexible coupling.

The power equipment in the control cabinet is designed to start the pump unit and change its performance.

ErichHahn HPDU- 90/3 Technical Specifications

Operating environment

Viscous and solidifying liquids

Outdoor conditions

Moderate

Ambient temperature, °C

-40 to +40

Maximum operating temperature, °C

200

Operating pressure, MPa

0.6

Number of distributor outlets

3

Gear motor

 

Motor power, kW

30

Rotation speed, rpm

405

Current frequency, Hz

50

Electrical voltage, V

380

Protection rating

IP55

Clutch

Torsional flexible coupling

Pump

Gear type

Pump connection, DN, mm

150

Nominal capacity, m3/s

90

Safety valve

Provided

Filter

Mesh

Filter connection, DN, mm

150

Mesh size, mm

8

Maximum pressure loss (at 300 cSt), MPa

0.01

Allowed differential pressure, MPa

0.3

Automation system

Remote I/O station

Overall dimensions

 

Length, L, mm

3500

Width, W, mm

1800

Height, H, mm

2000

Weight, kg

1500

Service life, years

10

Country of origin

Turkey