Shavarma Tortilla Production Line

Dams DTPL-TP40 Shavarma Tortilla Production Line

DAMS TORTILLA PRODUCTION LINE: 4,000 PCS / HOUR

GENERAL SPECIFICATIONS:

DIVIDER-ROUNDER:

• Capacity up to 7,000 pieces/hour

• Weight range 40-140 grams (±2 gr)

• 4 pistons with a diameter of 50 mm

• Interchangeable outer drum for different weights

• 4-row output belts

• Automatic oil lubrication

• Variable speed controls for the main drive and rounding unit

• Flour dusting

• The capacity of the dough bunker is 140 kg

• Total power 5 kW

• 7-inch HMI touch screen

• PLC control – Touch screen

INTERMEDIATE REST:

• • Fermentation time 10 minutes (for 4,000 pieces/hour)

  • Dough carrier trays are made of stainless steel with 4 pockets

  • Number of active trays is 146 pieces

  • 584 active pockets

  • Removable and washable UHMWPE mesh pockets

  • 2” roller chain for tray transport

  • The main chassis is made of stainless steel tube.

  • Total power 1.1 kW

TORTILLA PRESS

• • Upper and lower press plates made of aluminum 750 x 750

  • Product diameter range; Ø18cm- Ø30cm, Precision ±2cm

  • 14 strokes per minute

  • Press 4 products at once

  • Total heating capacity of 24 kW provided by heating cartridges

  • PID temperature controller for optimal heat management

  • Pneumatic pre-forming unit

  • Ball screws are driven by servomotors for better precision (+-0.01 mm)

  • Product diameter and plate temperature can be modified on the HMI touch screen

  • Teflon press belt with automatic pneumatic tracking device

  • Robust main chassis

  • Total power 32 kW

  • Product diameter range; Ø18cm- Ø30cm, Precision ±2cm

  • 7-inch HMI touch screen

  • PLC control – Touch screen.

OVEN AND OVEN FEED CONVEYOR:

• • Slat conveyor, supported by a roller chain

  • The chimney is equipped with a heat-resistant conveyor for transferring dough to the baking chamber

  • The oven cover is made of stainless steel, insulated with a special glass insulation layer to minimize heat leakage to the outside

  • The oven is insulated 30 cm on both sides to save energy and reduce heat leakage to the outside.

  • Total cooking surface of 9 m long and 750mm wide (3 m, 3 stages)

  • 3 longitudinal burners per stage, total 9 burners

  • Each floor temperature can be adjusted individually

  • Each ground conveyor is equipped with a motorized drive and speed can be adjusted individually

  • Tortillas slide on the ground thanks to stainless steel sliders

  • Total power 6 kW

COOLING CONVEYORS

• • Stainless steel chassis

  • Inclined feeding belt module with non-slip handle

  • 750 mm wide open frame modular belt for effective cooling

  • High-density PE belt supports

  • Total active cooling length of 35 meters (7 stages X 5 meters long)

  • 4 minutes cooling time

  • Total power 3 kW

COUNTING (TORTILLA GROUPER):

• • Robust stainless steel frame

  • 2 production rows

  • Capacity of 3,500 pieces/hour per row

  • Feeding belt 750 mm wide, non-slip silicone coating

  • Adjustable height of the feeding belt

  • Counts and stacks from 6 to 20 pieces according to thickness

  • Interchangeable chutes for straight stacking (OPTIONAL)

  • Pneumatic unloading of the stack

  • HMI touch screen

  • Food contact surfaces FDA approved

  • Output conveyor for packaging machines (OPTIONAL)

  • Total power 2 kW

 Best regards,

DAMS

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