Universal Pilot Resin Production Facility

Universal Pilot Resin Production Plant – Atılım Makina

Atılım Makina designs and delivers turnkey Universal Pilot Resin Production Plants tailored to the needs of companies seeking to develop or produce various industrial resins. From engineering and equipment manufacturing to installation, automation, commissioning, and first-batch production support, we provide a complete and fully operational pilot plant solution.

These pilot plants are ideal for developing, testing, and producing a wide range of resins used in the construction, automotive, electronics, textile, plastics, and composite industries. Offering both flexibility and precision, the system is suitable for R&D studies as well as small-scale commercial production.

Customized Engineering for Your Requirements

Every pilot resin production plant is engineered specifically according to your product goals, formulation needs, and facility conditions.

We offer:

• 0.5 – 1 – 2 ton per batch pilot reactor options

• Manual, semi-automatic, or fully automated PLC–SCADA control systems

• AISI 304 / AISI 316L stainless steel or carbon steel equipment

• Hot-oil, electric, or steam heating

• Compact and modular plant layout designs

• Suitable infrastructure for polymer, alkyd, acrylic, epoxy, polyurethane and various specialty resins

• ATEX/Zone-compliant engineering options

Each system is optimized to help you achieve consistent, efficient, and high-quality resin production.

Advanced Production Process & Technology

Our pilot plants are designed to support fast formulation development, precise process control, and repeatable product quality:

• Raw material preparation and dosing

• Controlled polymerization / esterification / condensation reactions

• Vacuum operation for removing volatiles

• Viscosity and solids adjustment

• Cooling, filtration, and packaging

• Additional R&D process modules for formulation trials

All stages are controlled through high-precision temperature, mixing, and vacuum systems.

Flexible Production – Fast Response Capability

The Universal Pilot Resin Production Plant provides an ideal platform for:

• New formulation development

• Sample production

• Low-volume commercial production

• R&D and quality enhancement studies

Multiple resin types can be produced on the same line, allowing quick adaptation to changing market or customer requirements.

Quality, Reliability & Compliance

All equipment is manufactured to high quality standards and complies with international norms:

• Durable stainless-steel construction

• High-performance mixing systems for homogeneous polymerization

• Precise temperature and viscosity control

• CE, ATEX and related industrial certifications

• Comprehensive quality control procedures at every stage

This ensures that pilot-scale production results can be smoothly transferred to full-scale industrial plants.

Environmentally Responsible & Energy Efficient

Our pilot plants are engineered with sustainability and operational efficiency in mind:

• Low-energy heating and cooling systems

• Closed-loop cooling water circuits

• VOC and volatile emissions control systems

• Effective waste management infrastructure

These features reduce operating costs and minimize environmental impact.

Why Atılım Makina?

• Over 20 years of experience in chemical process engineering and machinery manufacturing

• Fully customized pilot plant design for every customer

• Compact, modular, and high-efficiency solutions

• Fast manufacturing, installation, and commissioning

• First-batch production support & operator training

• Strong national and international project references

Atılım Makina aims to provide you with a reliable, long-lasting pilot resin production plant that delivers maximum performance in both R&D and small-scale commercial operations.