Feed Factory Automation Systems

Brand Endüstriyel
Model Type

E-EOY-001

Category:
Description

1. INTRODUCTION

  • The importance of feed factory automation
  • Productivity, quality, and cost advantages
  • The role of automation in modern feed factories

2. FEED FACTORY PROCESSES AND AUTOMATION

2.1. Receiving and Storage of Raw Materials

  • Receipt of raw materials with conveying systems
  • Quality control sensors and weighing systems
Silos and level control sensors
2.2. Conveying Systems
  • Belt conveyors, elevators, and screw conveyors
  • Automatic motor control and fault monitoring systems

2.3. Grinding and Mixing at the Mill

  • Use of roller mills and hammer mills
  • Feed control with level sensors
  • PLC controlled dosing systems

2.4. Pelleting Process

  • Heating the mixture with steam and pelleting
  • Automatic temperature and humidity control systems

2.5. Cooling and Screening

  • Cooling of pellets to the appropriate temperature
  • Separation of pellets with improper size by sieve systems

2.6. Packaging and Storage

  • Automatic bagging and barcode systems
  • Stock tracking and logistic automation

3. AUTOMATION TECHNOLOGIES

3.1. Use of PLC and HMI

  • Programmable logic controllers (PLC)
  • Easy control with operator panels (HMI)

3.2. SCADA and Data Tracking Systems

  • Remote monitoring and control with SCADA
  • Real-time data recording and reporting

3.3. Sensors and Actuators

  • Level, temperature, humidity, and pressure sensors
  • Motor drives (VFD) and pneumatic valves

3.4. AI and IoT Supported Systems

  • IoT-based remote monitoring and predictive maintenance
  • Increasing energy efficiency with machine learning

4. ADVANTAGES OF AUTOMATION

Faster and more efficient production
Lower energy and labor costs
Better quality control and traceability
Predictive maintenance and breakdown prevention


5. CONCLUSION AND FUTURE TRENDS

  • Smart factory concept and fully automated solutions